Wolframkarbid-Stanz

Wolframkarbid-Stanzen – Präzisions-Hardmetall-Stanzen für Hochleistungs-Stanzen

Unser Wolframkarbid-Stanz is precision‑manufactured for demanding stamping, Piercing, and forming applications in metal and mold production. Made from high‑density tungsten carbide material, this punch delivers exceptional wear resistance, outstanding hardness, und lange Dienstzeit, outperforming conventional tool steels in high‑cycle operations.

  • Superior Material: Engineered from premium tungsten carbide, known for extreme hardness and superior wear resistance in precision tooling.
  • Hohe Präzision: Tight machining tolerances ensure consistent performance and dimensional accuracy for critical stamping operations.
  • Verlängerte Werkzeuglebensdauer: Excellent compressive strength and abrasion resistance extend tool life and reduce tooling changeovers, improving productivity in medium‑ to high‑volume runs.
  • Anpassbar: Available in a variety of sizes, shapes, and specifications to match your die set design and production requirements.
  • Wide Applications: Ideal für die Automobilindustrie, Elektronik, Luft- und Raumfahrt, Hardware, and precision mold industries where durability and repeatability are essential.

Produktbeschreibung

Unsere Prämie Wolframkarbid-Stanz (also known as cemented carbide punch) is engineered for the most demanding manufacturing environments. Made from 100% virgin tungsten carbide raw materials, these punches offer exceptional hardness, unparalleled wear resistance, and outstanding impact strength.

Whether you are involved in high-speed metal stamping, Herstellung von Automobilteilen, cold heading, or precision electronics packaging, our tungsten carbide punches deliver an extended service life—Übertrifft Standard-Stahlstempel um das 10- bis 50-fache, drastically reducing your machine downtime and production costs.

Whether for one‑off precision tooling or large‑scale stamping production, our Wolframkarbid-Stanz delivers the reliability and performance your tooling demands. Contact us for custom configurations, Materialoptionen, and technical support tailored to your application.

Technische Spezifikationen

Eigenschaft / ParameterSpezifikationsbereich / Details
ProduktnameWolframkarbid-Punch / Zementiert-Carbid-Stanzstift
MaterialqualitätCustom options (z. B., YG15, YG20, YG20C, KG7, CD650, or equivalent)
HärteHRA 88.5 – HRA 92.5 (Depending on the specific grade)
Cobalt (Co) Content6% – 15% (Optimized for impact vs. Verschleißfestigkeit)
OberflächenrauheitRa 0.1 μm – Ra 0.4 μm (Mirror polishing available)
ToleranzAußendurchmesser: ±0.002 mm | Länge: ±0.005 mm
Konzentrizität / GeradlinigkeitUp to 0.002 mm
Beschichtung (Optional)Unbeschichtete / TiN / TiAlN / DLC-Beschichtung basierend auf Anwendungsanforderungen

Qualitätskontrolle & Processing Capabilities

To ensure every single piece meets the highest industry standards, our factory utilizes top-tier manufacturing and testing equipment:

Processing Equipment: Sodick Wire Cut EDM, CNC Cylindrical Grinders, PG (Optical Profile Grinders), and precise lathing machines.
100% Quality Inspection: Every punch undergoes rigorous inspection including Dimension Checks (Micrometer/Caliper), Projector Measurement, and Mitutoyo Roughness Testers before packaging.

Industrielle Anwendungen

Our Tungsten Carbide Punches are widely implemented across the following fields:

Metal Stamping & Pressing: High-speed progressive dies for sheet metal, Kupfer, und Edelstahl.
Automobilindustrie: Manufacturing of high-precision auto components, fasteners, and connectors.
Elektronik & Semiconductors: Precision lead frames, micro-connector pins, and terminal stamping.
Battery Manufacturing: Piercing and forming tools for lithium-ion battery shells and caps.
Hardware & Fastener Forming: Cold heading punches for nuts, bolts, and rivets.